Tester, common rail injector 0 683 225 001
Index: 0 683 225 001
Test bench DCI 200
DCI 200
test bench for testing individual Common Rail injectors
The Bosch DCI 200 test bench for Common Rail injectors is designed with the future in mind thanks to a system that allows testing and coding injectors in passenger cars and trucks using the latest technologies, such as Needle Closing Control (NCC) and Valve Closing Control (VCC) for injectors meeting EURO 5 and EURO 6 standards.
With a short assembly and testing time, the DCI 200 offers you and your workshop exceptional testing efficiency. A standard injector can be tested in less than 15 minutes.
Designed with a tapered base, it allows the operator to stand closer to the test bench during assembly without excessive strain on the spine. This is one of many ergonomic features that make the DCI 200 so easy to use.
Features and Benefits
- Quick assembly and short testing time (approx. 15 minutes) result in time savings
- Patented rotary rail eliminates high-pressure lines, reducing operating costs
- Ability to code IMA/NIMA for Bosch injectors
- Ability to test VCC (Valve Closing Control) and NCC (Needle Closing Control) injectors for EURO 5 and EURO 6 vehicles
- Always up-to-date database, thanks to the online system
- Ergonomically designed shape for comfortable use
- Possibility to equip the device with a measurement system for trucks and special vehicles
| Technical Data | |
|---|---|
| Model | DCI 200 |
| Test pressure | 25 - 270 MPa |
| Mechanical pressure limit | 285 MPa |
| Pressure control in the reservoir | 32 pressure control valves (PCV) and MeUN in CP4.1 |
| Automatic return pressure control | 50 - 1200 kPa |
| Applied pump | CP4.1 (CP4-25) |
| Test oil tank capacity To MAX mark To MIN mark |
15 L 12 L |
| High-pressure connection tightening torques, closing screws | 20 – 25 Nm |
| Dimensions without rotary arm (H/W/D in mm) | 910 x 1736 x 786 |
| Dimensions with rotary arm (H/W/D in mm) | 1010 x 1736 x 786 |
| Weight without test oil | 415 kg |
| Operating system | Windows 10 IoT, 64 bit |
| Power supply | 230 V +/- 10% |
| Rated current | 15 A |
| Fuse | 16 A |
| Phases | 1P – PE |
| Input frequency | 50 / 60 Hz |
| Protection class of the entire test bench | IP 20 |
| Air pressure corresponding to altitude | 700 – 1060 hPa ≤ 2200m |
| Sound pressure level at the station according to DIN EN ISO 11201 | 69.2 dB(A) +/- 2.5 dB |
| Operating temperature | 5 - 40°C |
| Maximum allowable relative humidity | ≤ 90% (at 25°C and a 24-hour period) |
| Storage temperature | -20 - 60°C |
| Software and database updates | Via DDM (Diagnostic Download Manager), internet connection required |
Description
DCI 200
test bench for testing individual Common Rail injectors
The Bosch DCI 200 test bench for Common Rail injectors is designed with the future in mind thanks to a system that allows testing and coding injectors in passenger cars and trucks using the latest technologies, such as Needle Closing Control (NCC) and Valve Closing Control (VCC) for injectors meeting EURO 5 and EURO 6 standards.
With a short assembly and testing time, the DCI 200 offers you and your workshop exceptional testing efficiency. A standard injector can be tested in less than 15 minutes.
Designed with a tapered base, it allows the operator to stand closer to the test bench during assembly without excessive strain on the spine. This is one of many ergonomic features that make the DCI 200 so easy to use.
Features and Benefits
- Quick assembly and short testing time (approx. 15 minutes) result in time savings
- Patented rotary rail eliminates high-pressure lines, reducing operating costs
- Ability to code IMA/NIMA for Bosch injectors
- Ability to test VCC (Valve Closing Control) and NCC (Needle Closing Control) injectors for EURO 5 and EURO 6 vehicles
- Always up-to-date database, thanks to the online system
- Ergonomically designed shape for comfortable use
- Possibility to equip the device with a measurement system for trucks and special vehicles
| Technical Data | |
|---|---|
| Model | DCI 200 |
| Test pressure | 25 - 270 MPa |
| Mechanical pressure limit | 285 MPa |
| Pressure control in the reservoir | 32 pressure control valves (PCV) and MeUN in CP4.1 |
| Automatic return pressure control | 50 - 1200 kPa |
| Applied pump | CP4.1 (CP4-25) |
| Test oil tank capacity To MAX mark To MIN mark |
15 L 12 L |
| High-pressure connection tightening torques, closing screws | 20 – 25 Nm |
| Dimensions without rotary arm (H/W/D in mm) | 910 x 1736 x 786 |
| Dimensions with rotary arm (H/W/D in mm) | 1010 x 1736 x 786 |
| Weight without test oil | 415 kg |
| Operating system | Windows 10 IoT, 64 bit |
| Power supply | 230 V +/- 10% |
| Rated current | 15 A |
| Fuse | 16 A |
| Phases | 1P – PE |
| Input frequency | 50 / 60 Hz |
| Protection class of the entire test bench | IP 20 |
| Air pressure corresponding to altitude | 700 – 1060 hPa ≤ 2200m |
| Sound pressure level at the station according to DIN EN ISO 11201 | 69.2 dB(A) +/- 2.5 dB |
| Operating temperature | 5 - 40°C |
| Maximum allowable relative humidity | ≤ 90% (at 25°C and a 24-hour period) |
| Storage temperature | -20 - 60°C |
| Software and database updates | Via DDM (Diagnostic Download Manager), internet connection required |